A study on the characteristics of vertical welding positions using GA steel sheet in the $CO_2$ welding

GA 강판에 대한 $CO_2$ 수직용접자세의 특성에 관한 연구

  • 김재성 (한국항공대학교 항공우주 및 기계공학과) ;
  • 조용준 (현대자동차 생산기술개발팀) ;
  • 이경철 (한국항공대학교 항공우주 및 기계공학과) ;
  • 이보영 (한국항공대학교 항공우주 및 기계공학부)
  • Published : 2007.11.15

Abstract

The instability of the arc in the $CO_2$ arc welding affects the quality of the weld in the automotive industry. This paper evaluates the effects of the arc stability in $CO_2$ arc welding with respect to vertical welding positions. In this experiment, galva-annealed steel sheets(CA) were used as specimens, and these materials were welded by adopting new Cold Metal Transfer (CMT) process. For each sample, fillet joint welding trials were carried out using the same conditions. Each part of welding joints was welded with vertical-up, vertical-down position at $45^{\circ},\;90^{\circ}\;and\;135^{\circ}$ degrees. A high speed camera and a welding signal monitoring system were used for monitoring fluid-flow phenomena in weld pools and frequency measurements, respectively. Through this study, the welding position were found to be key factors mainly to influence the arc stability in $CO_2$ welding moreover and that the arc stability in the vertical-up welding position was observed to be more stable than the vertical-down welding position below $90^{\circ}$.

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