Abstract

A computer-aided design system of involute cylindrical gears(spur and helical gears) for power transmission is developed, in which the volume of a gear unit is minimized with satisfying various design constraints. As the design constraints, bending strength and pitting resistance of AGMA 218.01, scoring of Dudley's flash temperature, contact ratio, and involute interference of pinion are considered and effective factors for strength calculation(life, reliability, hardness ratio, load distribution, velocity, etc.) are also included. This complicated nonlinear optimization problem is solved by using ALM(Augmented-Lagrange-Multiplier) method with self scaling BFGS(Broydon-Fletcher-Goldfarb-Shanno) method employed for unconstrained optimization programming. This design method can be easily applied to designing power transmission gear unit in the machines of various kinds. It is expected for the proposed method to be a contribution for an automated design of gear unit towards weight minimization, miniaturization and high strength of gear unit.

본 연구에서는 동력전달용 인벌류우트 원통치차(스퍼어 및 헬리컬 기어)의 강 도 및 각종 영향인자를 충분히 고려하면서 크기를 최소로 하는 치차장치의 설계법을 개발하고, 이 설계법을 기본으로 하여 퍼스널 컴퓨터 상에서 누구나 손쉽게 설계에 이 용할 수 있는 설계 시스템을 개발하여 그 평가를 수행한다.

Keywords

• Gear;
• Design System;
• Optimization;
• Computer-Aided Design;
• Pitting Resistance;
• Bending Strength;
• Scoring

• 치차;
• 설계시스템;
• 최적화;
• 전산기 원용설계;
• 면압강도;
• 굽힘강도;
• 스코링;