The Effects of Welding Process Parameters on Weld bead Width in GMAW Processes

GMAW 공정 중 용접 변수들이 용접 폭에 미치는 영향에 관한 연구

  • 김일수 (서울대학교, 제어계측신기술연구센터) ;
  • 권욱현 (서울대학교, 제어계측신기술연구센터) ;
  • 박창언 (목포대학교 기계공학과)
  • Published : 1996.08.01

Abstract

In recent years there has been a significant growth in the use of the automated and/or robotic welding system, carried out as a means of improving productivity and quality, reducing product costs and removing the operator from tedious and potentially hazardous environments. One of the major difficulties with the automated and/or robotic welding process is the inherent lack of mathematical models for determination of suitable welding process parameters. Partial-penetration, single-pass bead-on-plate welds were fabricated in 12mm AS 1204 mild steel flats employing five different welding process parameters. The experimental results were used to develop three empirical equations: curvilinear; polynomial; and linear equations. The results were also employed to find the best mathematical equation under weld bend width to assist in the process control algorithms for the Gas Metal Arc Welding(GMAW) process and to correlate welding process parameters with weld bead width of bead-on-plates deposited. With the help of a standard statistical package program. SAS, multipe regression analysis was undertaken for investigating and modeling the GMAW process, and significance test techniques were applied for the interpretation of the experimental data.

Keywords

References

  1. The Welding Institute Report 1/1976/PE Process tolerance in submerged arc welding : Initial report S. B. Jones
  2. Proceedings of an International Conference on Trends in Welding Research Effect of welding parameters and groove angle on the soundness of root beads deposited by the SAW process R. S. Chandel;S. R. Bala
  3. The Welding Institute Report 74/1978/PE The relationship between arc welding parameters and weld bead geometry : A literature survey T. Shinoda;J. Doherty
  4. The Welding Institute Report 79/1978/PE The submerged arc butt welding of mild steel : Part 1. The influence of procedure parameters on weld bead geometry J. C. McGlone
  5. The Welding Institute Report 80/1978/PE The submerged arc butt welding of mild steel : part 2. The prediction of weld bead geometry from the procedure parameters J. C. McGlone;D. B. Chadwick
  6. The Welding Institute Report 82/1978/PE The relationships between arc welding parameters and fillet weld geometry for MIG welding with flux cored wires J. Doherty;T. Shinoda;J. Weston
  7. Proceedings of an International Conference on Trends in Welding Research statistical experiment in arc welding M. Galopin;E. Boridy
  8. The Welding Institute Report 13/1980/PE The submerged arc butt welding of mild steel-A decade of procedure optimization J. C. McGlone
  9. Metal Construction v.19 no.2 Mathematical models to predict weld bead geometry for flux cored arc welding J. Raveendra;R. S Parmar
  10. Proceedings of the Fourth International Conference on Modeling of Casting and Welding Processes Mathematical modelling of gas metal arc weld features R. S. Chandel
  11. Canadian Metallurgical Quarterly v.31 no.4 The effects of process variables on the bead height of submerged-arc weld deposits L. J. Yang;R. S. Chandel;M. J. Bibby
  12. Metallurgical Transactions v.24B no.12 The effects of process variables on pulsed Nd: YAG laser spot welding : Part 1. AISI 409 stainless steel J. T. Liu;D. C. Weckman;H. W. Kerr
  13. Welding Journal v.72 no.1 The effects of process variables on the weld deposit area of submerged arc welds L. J. Yang;R. S. Chandel;M. J. Bibby
  14. British Welding Journal no.12 Fuion welding of aluminium alloys D. K. Roberts;A. A. Wells
  15. British Welding Journal no.2 Distribution of temperatures in arc welding N. Christensen;V. de L. Davis;K. Gjermundsen
  16. Welding Journal v.55 no.12 An investigation of the thermal response of stationary gas tungsten arc welds E. Friedman;S. S. Glickstein
  17. Design and analysis of experiments(2nd Edition) D. C. Montgomery
  18. Statistics for experimenters : An introduction to design data analysis and model building(10th Edition) G. E. P. Box;W. H. Hunter;J. S. Hunter
  19. SAS/STAT user's guide(1988 Edition) SAS Institute, Inc.