Effects of Viscosity Control by Induction Heating on Micro Cell in Forming Process of Foamed Aluminum

알루미늄 발포재의 성형공정에서 유도가열 법에 의한 점도 제어가 미세 기공에 미치는 영향

  • 전용필 (부산대학교 대학원 기계공학부) ;
  • 강충길 (부산대학교 기계공학부)
  • Published : 2002.06.01

Abstract

Melting method has long been considered difficult to realize because of problems such as the low foamability of molten metal, the varying size of cellular structures and solidification shrinkage. The parameters to solve the problem in electric furnace were stirring temperature, stirring velocity, heating velocity and foaming temperature It is important to consider the effects of induction heating, because it brings about the inner flow by the temperature gradient. Aspect ratio also depends on the induction heating. Mechanical properties are dependent on cell sizes and aspect rations. Therefore, this paper presents the effects of these parameters on the cell sizes. For the sake of this, combined stirring process was used to fabricate aluminum foam materials by the above mentioned parameters. Image analysis was performed to calculate the cell sizes, distributions, and aspect ratioes at the cross section of feared aluminum in the direction of height.

Keywords

References

  1. Hintz, C, Wagner, I., Sahm, P.R., and Stoyanov, P., 'Investment Cast Near-Net-Shape Components Based on Cellular Metal Materials,' Metal Foams and Porous Metal Structures MIT Verlag, pp. 153-158, 1999
  2. Banhart, J., 'Manufacture, Characterisation and application of cellular metals and metal foams,' Progress in Materials Science 46, pp. 559-632, 2001 https://doi.org/10.1016/S0079-6425(00)00002-5
  3. Song, Z., Ma, L., Wu, Z., and He, D., 'Effects of viscosity on cellular structure of foamed aluminum in foaming process,' Journal of Materials Science, 35, pp. 15-20, 2000 https://doi.org/10.1023/A:1004715926692
  4. Ma, L. and Song, Z., 'Cellular structure control of aluminium foams during foaming process of aluminum melt,' Scripta Materialia, Vol.39, No.11, pp. 1523-1528, 1998 https://doi.org/10.1016/S1359-6462(98)00361-3
  5. Yang, C.C. and Nakae, H., 'Foaming characteristics control during of aluminum alloy foam,' Journal of Alloy and Compounds, 313, pp. 188-191, 2000 https://doi.org/10.1016/S0925-8388(00)01136-1
  6. Weaire, D. and Huntzler, S., 'The Physics of Foams,' Oxford University Press, 1st Edition, pp. 21-27, 1999
  7. 이동건, 강충길, '복합교반법에 의한 금속복합재료의 제조공정에 따른 강화재의 분산성 검토,' 한국복합재료학회, 10월, 제14권, 제5호, pp. 1-11, 2001
  8. Kresse, R., 'Characteristics and Handling of Titanium Hydride,' Metal Foams and Porous Metal Structures MIT Verlag, pp. 109-112, 1999
  9. 日本機械工業連合會, '金屬の半凝固加工ブロセスに關する調査報告書,' pp. 72-73, 1988
  10. Miyoshi, T., Itoh, M., Akiyama, S., and Kitahara, A., 'Aluminum foam, 'ALPORAS': The Production Process, Properties and Applications,' Metal Foams and Porous Metal Structures MIT Verlag, pp. 125-132, 1999
  11. Podual, K., Kumar, R., Gandhi, K.S., 'A new model for drainage of static foams,' Chemical Engineering Science, Vol. 51, No. 9, pp. 1393-1403, 1996 https://doi.org/10.1016/0009-2509(95)00314-2