Experimental Verification of Aerosol Generation Mechanism for Cutting Fluid in Turning

선삭에서 절삭유 미립화 생성 메카니즘의 실험적 검증

  • Published : 2002.12.01

Abstract

The mechanism of the aerosol generation generally consists of spin-off, splash, and evaporation/condensation. Most researchers showed some theoretical model for predicting the particulate size and generation rate without real cutting in turning operation. These models were based on the spin-off mechanism, and verified good for modeling the process. However, in real machining, the cutting tool destroys the spin-off process, and the majority of the mist is due to splash. In this paper, we show some experimental evidence that the aerosol generation mechanism in real machining should be explained with splash model as well as spin-off.

Keywords

References

  1. G. Byrne, E. Scholta, 'Environmentally clean machining process-A strategic approach,' Annals of the CIRP, Vol. 42, No. 1, pp. 471-474, 1993 https://doi.org/10.1016/S0007-8506(07)62488-3
  2. F. Klocke, G. Eisenblatter, 'Keynote papers : Dry cutting,' Annals of the CIRP, Vol. 46, No. 2, pp. 519-526, 1997 https://doi.org/10.1016/S0007-8506(07)60877-4
  3. M. Jin, H. Noguchi, M. Murakawa, 'Environmentally friendly dry cutting using heat absorption tool,' Transactions of NAMRI/SME, Vol. 29, pp. 235-242, 2001
  4. A. E. Diniz, 'Minimal lubrication in the drilling process of aluminum silicon alloy,' Proceeding of International Machining & Grinding Conference, Oct. 4-7, pp. 683-697, 1999
  5. D. Hafenbraedl, S. Malkin, 'Environmentally-conscious minimum quantity lubrication(MQL) for internal cylinderical grinding,' Transactions of NAMRI/SME, Vol. 28, pp. 149-154, 2000
  6. S. J. Skerlos, R. E. DeVor, S. G. Kapoor, 'Environmentally conscious disposal considerations in cutting fluid selection,' Proceedings of the ASME Manufacturing Science and Engineering Division, MED-Vol. 8, pp. 397-403, 1998
  7. Z. Chen, K. Wong, W. Li, S. Y. Liang, D. A. Stepenson, 'Cutting fluid aerosol generation due to spin-off in turning operation:Analysis for environmentally conscious machining,' Journal of Manufacturing Science and Engineering, Vol. 123, pp. 506-512, 2001 https://doi.org/10.1115/1.1367268
  8. 황준, 정의식, '환경친화적 기계가공을 위한 절삭유 최적화에 관한 연구,' 한국정밀공학회 2000년도 춘계학술대회논문집, pp. 948-951, 2000
  9. 황준, 정의식, '환경친화적 기계가공 기술에 관한 연구:선삭가공시 회전분리기구에 의한 절삭유 미립화와 환경영향,' 한국정밀공학회지, Vol. 19, No. 3, pp. 73-79, 2002
  10. C. R. Mackerer, 'Health effects of oil mists: A brief review,' Toxiocology and Industrial Health, Vol. 5, pp. 429-440, 1989 https://doi.org/10.1177/074823378900500304
  11. Y. Yue, J. W. Sutherland, W. W. Olson, 'Cutting fluid mist formation in machining via atomization mechanisms,' Design For Manufacturing Assembly (ASME), DE-Vol. 89, pp. 37-46, 1996
  12. Y. Yue, K. L. Gunter, D. J. Michalek, J. W. Sutherland, 'An Examination of cutting fluid mist formation in turning,' Transactions of NAMRI/SME, Vol. 27, pp. 221-226, 1999.1