Nano-scale Precision Polishing Characteristics using a Micro Quill and Magnetic Chain Structure

미세공구와 자기체인구조를 이용한 초정밀 폴리싱 특성

  • 박성준 (연세대학교 나노과학기술연구단) ;
  • 안병운 (서울산업대학교 대학원 기계공학) ;
  • 이상조 (연세대학교 기계공학부)
  • Published : 2004.08.01

Abstract

A new polishing technique for three dimensional micro/meso-scale parts is suggested using a micro quill and a magnetic chain structure. The principle of this method is to polish the target surface with the collected magnetic brushes at a micro tool by the non-uniform magnetic field generated around the tool. In a typical magnetic abrasive finishing process magnetic particles and abrasive particles are unbonded each other. But, to finish the three dimensional small parts bonded magnetic abrasive have to be used. Bonded magnetic abrasives are made from direct bonding, and their polishing characteristics are also examined. Alumina, silicon carbide and diamond micro powders are used as abrasives. Base metal matrix is carbonyl iron powder. It is found that bonded magnetic abrasives are superior to unbonded one by experiment. finally, the polished surface roughness is evaluated by atomic force microscope.

Keywords

References

  1. Komanduri, R.;Lucca, D.A.;Tani, Y.,'Technological Advances in Fine Abrasive Processes,' Annals of the CIRP, Vol. 46, No. 2, pp. 545-596, 1997 https://doi.org/10.1016/S0007-8506(07)60880-4
  2. Park, S.J., Ahn, B.W., Yoon, J.H., 'Development of Ultraprecision Polishing Technique using Bonded Magnetic Abrasive,' Transactions of the KSMTE, Vol. 12, No. 5, pp. 59-66, 2003
  3. Kuriyagawa, T., Saeki, M., Syoji, K., 'Electrorheological Fluid-assisted Ultra-precision Polishing for Small Three-dimensional Parts,' Precision Engineering, Vol. 26, pp. 370-380, 2002 https://doi.org/10.1016/S0141-6359(02)00112-5
  4. Lee, S.J., Kim, W.B., Park, S.J., Lee, S.J., 'A Study on the Ultraprecision Polishing of Single Crystal Silicon using Electrorheological Fluid,' Journal of the KSPE, Vol. 20, No. 6, pp. 27-36, 2003
  5. Kim, D.W., Shin, Y.J., Lee, E.S., Cho, M.W., 'The Principle of Magnetorheological Finishing for a Micro Part,' Proceedings of the KSPE, pp.300-304, Spring 2003
  6. Anzai, M., Otaki, H., Sudo, T., Nakagawa, T., 'Manufacturing of Iron Bonded Diamond Magnetic Abrasives by Sintering and Its Finishing Characteristics,' International Jounal of JSPE, Vol. 27, No. 4, pp. 357-358, 1993
  7. Mori, T., Hirota, K., Kaeashima, Y., 'Clarification of Magnetic Abrasive Finishing Mechanism,' Journal of Materials Processing Technology, Vol. 143-144, pp. 682-686, 2003 https://doi.org/10.1016/S0924-0136(03)00410-2