A Study on the Multistage Screening Procedure when Inspection Errors are Present

검사 오류를 고려한 다단계 선별절차에 관한 연구

  • Kwon, Hyuck-Moo (Systems Management and Engineering Department, Pukyong National University) ;
  • Kim, Young-Jin (Systems Management and Engineering Department, Pukyong National University)
  • 권혁무 (부경대학교 시스템경영공학과) ;
  • 김영진 (부경대학교 시스템경영공학과)
  • Published : 2005.12.31

Abstract

Multistage screening is a common practice when a component has a critical effect on the function of the assembly. A defect in a component might incur malfunction of an electronic device, resulting in a great amount of loss. Multistage screening, including duplicated screening inspections, may provide a good solution for this problem when inspection errors are present. In the company studied here, the manufacturing process of the multiple layer chip capacitor includes two-stage screening. In the first stage, screening inspection is performed repeatedly until no defects are found in the lot. In the second stage, sampling inspection is performed by a group of experts prior to shipment. In this article, we review the procedure used in the field and suggest a revised model of the multiple screening procedure and solution method for this situation. The usefulness of the proposed model is discussed through a practical example.

Keywords

References

  1. Bai, D. S., Kwon, H. M., and Lee, M. K. (1995) 'An Economic Two-stage Screening Procedure with a Prescribed Outgoing Quality in Logistic and Normal Models', Naval Research Logistics, Vol. 42, pp. 1081-1097 https://doi.org/10.1002/1520-6750(199510)42:7<1081::AID-NAV3220420707>3.0.CO;2-X
  2. Boys, R. J., Glazebrook, K. D., and Laws, D. J.(1996), 'A Class of Bayes-optimal Two-stage Screens', Naval Research logistics, Vol. 43, pp. 1109-1125 https://doi.org/10.1002/(SICI)1520-6750(199612)43:8<1109::AID-NAV4>3.0.CO;2-I
  3. Drezner, Z. and Wesolowsky, G. O.(1995), 'Multivariate Screening Procedures for Quality Cost Minimization', IIE Transactions, Vol. 27, pp. 300-304 https://doi.org/10.1080/07408179508936744
  4. Greenstein, E. and Rabinowitz, G.(1997) 'Double-stage Inspection for Screening Multi-characteristic Items', IIE Transactions, Vol. 29, pp. 1057-1061
  5. Hong, S. H. and Elsayed, E. A.(1998), 'Economic Complete Inspections with Multidecision Alternatives', International Journal of Production Research, Vol. 36, pp. 3367-3378 https://doi.org/10.1080/002075498192102
  6. Hong, S. H., Kim, S. B., Kwon, H. M., and Lee, M. K.(1998), 'Economic Design of Screening Procedures when the Rejected Items are Reprocessed', European Journal of Operational Research, Vol. 108, pp. 65-73 https://doi.org/10.1016/S0377-2217(97)00204-X
  7. Hong, S. H., Lee, M. K, Kwon, H. M., and Kim, S. B.(2001), 'A Continuous Screening Procedure using the Performance and Surrogate Variables', International Journal of Production Research, Vol. 39, pp. 2333-2340 https://doi.org/10.1080/00207540110040439
  8. Tang, K. and Tang, J.(1994), 'Design of Screening Procedures : A Review', Journal of Quality Technology, Vol. 26, pp. 209-226