Transactions of Materials Processing (소성∙가공)

The Korean Society for Technology of Plasticity and materials processing (한국소성∙가공학회)
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Dimensional Changes and Residual Stress of Spur Gear According to the Manufacturing Processes -Comparison of Cold Forging Part with Machining Part-

스퍼기어의 제조공정에 따른 치수변화와 잔류응력에 관한 연구 -냉간 단조기어와 기계가공기어 비교-

  • 권용철 (한국기계연구원 부설 재료 연구소 융합공정연구부) ;
  • 이정환 (한국기계연구원 부설 재료 연구소 융합공정연구부) ;
  • 이춘만 (창원대학교 기계설계공학과) ;
  • 이영선 (한국기계연구원 부설 재료 연구소)
  • Published : 2007.12.01
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Abstract

The high dimensional accuracy of the cold forged part could be acquired by the accurate dimensional modification for the die, which is, the dimensional changes from the die through forged part to final part after heat treatment were considered. The experimental and FEM analysis are performed to investigate the dimensional changes from the die to final part on cold forged part, comparing with the machined gear. The dimension of forged part is compared with the die dimension at each stage, such as, machined die, cold forged part, and heat-treated-part. The elastic characteristics and thermal influences on forging stage are analyzed numerically by the $DEFORM-3D^{TM}$. The analyzed residual stress of forged part is considered into the FE-analysis for heat treatment using the $DEFORM-HT^{TM}$. The effects of residual stress affected into the dimensional changes could be investigated by the FEA. Each residual stress of gears was measured practically by laser beam type measurement.

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References

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