Abstract
Printed Circuit Boards (PCBs) are used in most electrical and electronic equipment (EEE), which contain valuablemetals such as Cu, Ni, Au, Ag, Pd, Fe, Sn, Pb etc. In this study, the mechanical separation has been investigated withan objective to recover valuable metals from PCBs ofobsolete printers, the amount of generation of which increasingconsistently particularly with wasted EEEs. The PCBs crushed to sizes less than 10 mm were milled to liberate metalliccomponents by a stamp mill. The milled products were then classified by vibration screen into +5 mm, -5.0/+2.5 mm,~2.5/+1.2mm, -1.2/+0.6mm and -0.6 mm. The magnetic metallic components were separated by a two-step magneticseparation procedure consisting of hand magnet with magnetic intensity of 700 Gauss and drum-type magnetic separatorwith magnetic intensity of 3,000 Gauss. More than 99% of ferromagnetic Fe and Ni were recovered as magnetic fractionand, the metallic grade of which was about 72%. As a whole, about 80% of metallic components were recovered asmagnetic fraction and their grade exceeded 90%. PCBs particles ofsize -5 mm were then separated into underflow fractionand overflow fraction by gravity separation using a zigzag gravity separator. The major component of the underflowfraction and overflow fraction was metallic and non-metallic respectively. Afterwards, two-step magnetic separation wasconducted for the underflow fraction. About 45% of the metallic components in the underflow fraction was recoveredby the two-step magnetic separation and the grade of metallic components was about 76%. Meanwhile, about 70% ofcopper was recovered from the non-magnetic fraction. During the first step of magnetic separation with 700 Gauss, 98%of Cu was recovered from the non-magnetic fraction. The grade of Cu reaches to 75%. The study demonstrated thatvaluable metals such as Fe, Ni, Cu in waste PCBs could be recovered by a mechanical separation process consisting ofcrushing, milling, gravity separation, magnetic separation steps.