DOI QR코드

DOI QR Code

Development of a Workload Assessment Model for Overhead Crane Operation

천장 크레인 운전 작업부하 평가모델 개발

  • Kwon, O-Chae (Samsung Electronic Co., LTD.) ;
  • Lee, Sang-Ki (Samsung Electronic Co., LTD.) ;
  • Cho, Young-Seok (Department of Industrial & Management Engineering, Pohang University of Science and Technology) ;
  • Park, Jung-Chul (Samsung Electronic Co., LTD.) ;
  • Jung, Ki-Hyo (Department of Industrial & Management Engineering, Pohang University of Science and Technology) ;
  • You, Hee-Cheon (Department of Industrial & Management Engineering, Pohang University of Science and Technology) ;
  • Han, Sung-H. (Department of Industrial & Management Engineering, Pohang University of Science and Technology)
  • 권오채 (삼성전자 정보통신총괄 무선사업부) ;
  • 이상기 (삼성전자 정보통신총괄 무선사업부) ;
  • 조영석 (포항공과대학교 기계산업공학부) ;
  • 박정철 (삼성전자 디자인경영센터) ;
  • 정기효 (포항공과대학교 기계산업공학부) ;
  • 유희천 (포항공과대학교 기계산업공학부) ;
  • 한성호 (포항공과대학교 기계산업공학부)
  • Published : 2007.05.31

Abstract

The operating tasks of overhead crane have caused undue stress to the operators from physical, mental, and environmental workload. Existing workload assessment models for musculoskeletal disorders such as OWAS, RULA, and QEC have limited applicability to the crane operating tasks because they focus mainly on physical factors and do not consider the relative importance of each factor. The present study was to develop a workload assessment model customized to overhead crane operation, following a systematic process: (1) analyzing task characteristics, (2) selecting workload factors, (3) developing assessment methods, (4) establishing action levels, and (5) computerizing the assessment model. Based on literature review, worksite survey, and focus group interview, 4 physical factors (awkward posture, static posture, repetitive motion, and excessive force), 6 mental factors (visual demand, auditory demand, task complexity and difficulty, time urgency, work schedule related stress, and safety related stress), and 4 environmental factors (noise, vibration, dust, and temperature) were selected and their rating scales and relative weights were determined. Then, based on the workload assessment results of 8 overhead cranes operated at different workplaces, the action levels of each factor category were established. Finally, the crane operation assessment model was computerized for effective analysis and report preparation. The present approach is applicable to develop a customized workload assessment model for an operating task under consideration.

Keywords

References

  1. 김봉애. 주거 환경학 (제 1판). 제주대학교 출판부, 2001
  2. 노동부. 화학물질 및 물리적 인자의 노출기중 (노동부 고시 제2002-08호), 2002. Retrieved August 25, 2006, from http://www.molab.go.kr:8001/
  3. 노동부. 산업보건기준에 관한 규칙 (전문개정 2003. 7. 12 노동부령 제195호), 2003. Retrieved August 25, 2006 from http://www.molab.go.kr/
  4. 윤영한. 크레인 산업의 기술동향 분석. 지적재산21 통권 제62호 2000년 9월호 특허청 뉴스센터, 2000. Retrieved August 25, 2006 from http://www.kipo.go.kr/
  5. Buchholz, B., Paquet, V., Punnett, L., Lee, D. and Moir, S., PATH: A work sampling-based approach to ergonomic job analysis for construction and other non-repetitive work, Applied Ergonomics, 27, 3, 177-187, 1996 https://doi.org/10.1016/0003-6870(95)00078-X
  6. Fransson-Hall, C., Gloria, R., Kilbom, A., Winkel, J., Karlqvist, L., Winktorin, C. and Stockholm Music 1 study group., A portable ergonomic observation method (PEO) for computerized on-line recording of postures and manual handling, Applied Ergonomics, 26, 2, 93-100, 1995 https://doi.org/10.1016/0003-6870(95)00003-U
  7. Hart, S. G. and Staveland, L. E., Development of NASA-TLX (Task Load Index): results and theoretical research. In P. A. Hancock and N. Meshkati (Eds.), Human Mental Workload, pp. 139-183. North Holland: Elsevier Science, 1988
  8. Hignett, S. and McAtamney, L., Rapid Entire Body Assessment: REBA. Applied Ergonomics, 31, 201-205, 2000 https://doi.org/10.1016/S0003-6870(99)00039-3
  9. Karhu, O., Kansi, P. and Kuorinka, I., Correcting working postures in industry: A practical method for analysis. Applied Ergonomics, 8(4), 199-201, 1977 https://doi.org/10.1016/0003-6870(77)90164-8
  10. Kee, D. and Karwowski, W., LUBA: an assessment technique for postural loading on the upper body based ob joint motion discomfort and maximum holding time, Applied Ergonomics, 32, 357-366, 2001 https://doi.org/10.1016/S0003-6870(01)00006-0
  11. Kemmlert, K., A method assigned for the identification of ergonomic hazards? PLIBEL, Applied Ergonomics, 26, 3, 199-211, 1995 https://doi.org/10.1016/0003-6870(95)00022-5
  12. Kilbom, A., Persson, J. and Jonsson, B., Risk factors for work-related disorders of the neck and shoulder-with special emphasis on working postures and movements, in Corlett, E. N., Wilson, J., and Manenica, I. (Eds.), The ergonomics of working postures, Taylor and Francis, 1986
  13. Li, G. and Buckle, P., A practical method for the assessment of work-related musculoskeletal risk - Quick Exposure Check (QEC). Proceedings of the Human Factors and Ergonomics Society $42^{nd}$ Annual Meeting 5-9 October, Chicago, Illinois, 2, 1351-1355, 1998
  14. McAtamney, L. and Corlett, E. N., RULA: a survey method for the investigation of work-related upper limb disorders. Applied Ergonomics, 24(2), 91-99, 1993 https://doi.org/10.1016/0003-6870(93)90080-S
  15. Pinzke, S., A computerized system for analysing working postures in agriculture, International Journal of Industrial Ergonomics, 13, 307-315, 1994 https://doi.org/10.1016/0169-8141(94)90088-4
  16. Reid, G. B. and Nygren, T. E., The subjective workload assessment technique: A scale procedure for measuring mental workload. In P. A. Hancock and N. Meshkati (Eds.), Human Mental Workload, pp. 185-218. North Holland: Elsevier Science, 1988
  17. van der Beek, A. J., van Gaalen, L. C. and Frings-Dresen, M. H. W., Working postures and activities of lorry drivers: A reliability study of on-site observation and recording on a pocket computer, Applied Ergonomics, 23, 5, 331-336, 1992 https://doi.org/10.1016/0003-6870(92)90294-6
  18. Woodson, W. E., Tillman, B. and Tillman, P., Human Factors Design Handbook: Information and guidelines for the design of systems, facilities, equipment, and products for human use (2nd ed.). McGraw-Hill, Inc, 1992
  19. Saaty, T. L., The Analytic Hierarchy Process. New York: McGraw-Hill, 1980

Cited by

  1. Ergonomics' Role for Preventing Musculoskeletal Disorders vol.29, pp.4, 2010, https://doi.org/10.5143/JESK.2010.29.4.393