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Derivation of Simplified Formulas to Predict Deformations of Plate in Steel Forming Process with Induction Heating

유도가열을 이용한 강판성형공정에서 변형량 예측을 위한 계산식 유도

  • Bae, Kang-Yul (Dept. of Mechatronics Engineering, Jinju National University) ;
  • Yang, Young-Soo (Dept. of Mechanical Engineering, Chonnam National University) ;
  • Hyun, Chung-Min (Institute of Industrial Technology, Samsung Heavy Industries Co., Ltd.) ;
  • Won, Seok-Hee (Institute of Industrial Technology, Samsung Heavy Industries Co., Ltd.) ;
  • Cho, Si-Hoon (Institute of Industrial Technology, Samsung Heavy Industries Co., Ltd.)
  • 배강열 (진주산업대학교 메카트로닉스공학과) ;
  • 양영수 (전남대학교 기계공학과) ;
  • 현충민 (삼성중공업 산업기술연구소 용접연구) ;
  • 원석희 (삼성중공업 산업기술연구소 용접연구) ;
  • 조시훈 (삼성중공업 산업기술연구소 용접연구)
  • Published : 2007.08.31

Abstract

Recently, the electro-magnetic induction process has been utilizing to substitute the flame heating process in shipyard. However, few studies have been performed to exactly analyze the deformation mechanism of the heating process with mathematical model. This is mainly due to the difficulty of modeling the inductor travelling on plate during the process. In this study, heat flux distribution of the process is firstly numerically analysed with the assumption that the process has a quasi-stationary state and also with the consideration that the heat source itself highly depends on the temperature of base plate. With the heat flux, the thermal and deformation analyses are then performed with a commercial program for 34 combinations of heating parameters. The deformations obtained and heating parameters are synthesized with a statistical method to produce simplified formulas, which easily give the relation between the heating parameters and deformations. The formulas are well compared with results of experiment.

Keywords

References

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