DOI QR코드

DOI QR Code

Structural Analysis on the Heavy Duty Diesel Engine and Optimization for Bearing Cap

대형 디젤엔진의 구조응력해석 및 베어링 캡의 최적설계

  • 이재옥 (충남대학교 기계설계공학과, BK21 메카트로닉스 사업단) ;
  • 이영신 (충남대학교 대학원) ;
  • 이현승 (충남대학교 대학원 기계설계공학과) ;
  • 김재훈 (충남대학교 기계설계공학과) ;
  • 전준탁 (국방과학연구소) ;
  • 김철구 (두산인프라코어 엔진BG 특수개발 1팀)
  • Published : 2008.05.01

Abstract

The heavy duty diesel engine must have a large output for maintaining excellent mobility. In this study, a three dimensional finite element model of a heavy-duty diesel engine was developed to conduct the stress analysis. The FE model of the heavy duty diesel engine main parts consisting with four half cylinder was selected. The heavy duty diesel engine parts includes with cylinder block, cylinder head, gasket, liner, bearing cap, bearing and bolts. The loading conditions of engine were pre-fit load, assembly load, and gas load. As the results of structural analysis, because the stress values of cylinder block and bearing cap did not exceed the basic design can be satisfied. But on the part which contacts with cylinder block and bearing cap the stress value exceeds the allowable strength of material. In order to decrease the stress at that part, it was optimized with parametric study.

Keywords

References

  1. Kim, E. S., 1982, “Diesel Engine,” Jiphyeon Press
  2. Kim, B. K., Lee, E. H., Choi, B. L., 2007, "Thermal Deformation Analysis of Exhaust Manifold for Turbo Diesel Engine in Consideration of Flange Design," Transactions of KSME, Vol. 31, No. 3, pp. 338-343 https://doi.org/10.3795/KSME-A.2007.31.3.338
  3. Kim, J. Y., Ahn, S. H., 1997, “An Analysis of Diesel Engine Cylinder Block-Liner-Gasket-Head Compound by Finite Element Method,” Transactions of KSAE, Vol. 5, No. 3, pp. 147-158
  4. Cho, N. H., Lee, S. U., Lee, S. K., 2004, “Finite Element Analysis of Thermal Fatigue Safety for a Heavy-Duty Diesel Engine,” Transactions of KSAE, Vol. 12, No. 1, pp. 122-129
  5. Kim, B. K., Chang, H., 2003, “Finite Element Analysis of Cylinder Head/Block Compound,” Transactions of KSAE, Vol. 11, No. 3, pp.28-38
  6. Ahn, Y. K., Song, J. D., Yang, B. S., Ahn, K. K., Morishita, S., 2005, "Optimal Design of Nonlinear Hydraulic Engine Mount," Journal of Mechanical Science and Technology, Vol.19 No.3, pp. 768-777 https://doi.org/10.1007/BF02916125
  7. Cho, M. R., Oh, D. Y., Ryu, S. H., Han, D. C., 2002, “Load Characteristics of Engine Main Bearing: Comparison Between Theory and Experiment,” Journal of Mechanical Science and Technology, Vol. 16 No. 8, pp. 1095-1101
  8. Steve, D., 1999, "Compacted Graphite Iron: Mechanical and Physical Properties for Engine Design," Sintercast Corp
  9. Lee, Y. S., Lee, J. O., Choi, Y. J., Lee, S. H., Lee, H. S., Jun, J. T. and Kim, J. H., 2007, "Stress Analysis of the Heavy Duty Diesel Engine with Compacted Graphite Iron," Key Engineering Materials, Vol. 345-346, pp. 897-900 https://doi.org/10.4028/www.scientific.net/KEM.345-346.897
  10. 2004, "ABAQUS verison 6.6 User Manual", Hibbit, Karlsson & Sorensen, Inc

Cited by

  1. A Property of Crack Propagation at the Specimen of CFRP with Layer Angle vol.40, pp.12, 2016, https://doi.org/10.3795/KSME-A.2016.40.12.1013
  2. A Study of Structural Stress Technique for Fracture Prediction of an Auto-Mobile Clutch Snap-Ring vol.40, pp.2, 2016, https://doi.org/10.3795/KSME-A.2016.40.2.175
  3. An Analytical Study on Crack Behavior Inside Standard Compact Tension Specimen with Holes vol.40, pp.6, 2016, https://doi.org/10.3795/KSME-A.2016.40.6.531