DOI QR코드

DOI QR Code

Optimization of Dies Angles to Improve the Dimensional Accuracy and Straightness of the Shaped Drawn Product based on the FE Simulation and the Taguchi Method

유한요소해석 및 다구찌법을 이용한 형상인발제품 치수정도 및 진직도 향상을 위한 다이스각 최적화

  • 이상곤 (부산대-IFAM 국제공동연구소) ;
  • 이재은 (부산대학교 대학원 정밀기계공학과) ;
  • 김병민 (부산대학교 기계공학부)
  • Published : 2008.06.01

Abstract

Recently, rods having irregular sections more complex than a rectangle or ellipse are necessary to produce mechanical parts. The cold shaped drawing process is used to obtain shaped drawn products with high levels of dimensional accuracy and quality. A cross roller guide, considered in this study, is one of the parts produced by shaped drawing process. A cross roller guide has a linear bearing system that rolls along a guide way. A cross roller guide is one of the most important components in terms of equipment because the quality of the product influences the precision linear motion. Therefore, the final dimensional accuracy of the linear rail in the shaped drawing is very important. The objective of this study is to find the optimized die angles to improve the dimensional accuracy and straightness of the final shaped drawn product. In order to achieve the aim of this study, design of experiment, FE-simulation, and the Taguchi method were used. Based on the analytical results, shaped drawing experiment has been performed to verify the result.

Keywords

References

  1. Kobayashi, M., 1998, “The Present Situation of Cold Drawn Special Section (in Japan)”, J. JSTP, Vol. 39, No. 447, pp. 335-337
  2. Yoshida, K., Hosaka, E., Miyazaki, E., Taki, Y. and Shinbe, J., 1992, “Section Drawing for Stainless Steel Rail used in Linear Motion Guide (in Japan)”, Proc. of 43rd Japanese Joint Conference for Technology of Plasticity, pp. 371-374
  3. Kim, Y. C., Choi, Y. and Kim, B., M., 1999, “Three-Dimensional Rigid-Plastic Finite Element Anlaysis of Non-Steady State Shaped Drawing Process”, Int. J. Mach. Tools Manufac., Vol. 39, No. 39, pp. 1135-1155 https://doi.org/10.1016/S0890-6955(98)00060-1
  4. Yoshida, K. and Tuihiji, S., 2002, “Multiple Drawing of Rails for Linear Motion Guide”, Advanced Technology of Plasticity, Vol. 1, pp. 367-372
  5. Wang., K, W. and Argyropoulos, V., 2005, “Design and Analysis of Direct Cold Drawing of Section Rods through A Single Die”, J. Mater. Process. Technol., Vol. 166, pp. 345-358 https://doi.org/10.1016/j.jmatprotec.2004.06.030
  6. SFTC, 2004, DEFORM-3D, Ver. 5.0
  7. Ko, D. C., Kim, D. H. and Kim, B. M., 1999, “Application of Artificial Neural Network and Taguchi Method to Perform Design in Metal Forming Considering Workability,” Int. J. Mach. Tools Manufact., Vol. 39, pp. 771-785 https://doi.org/10.1016/S0890-6955(98)00055-8
  8. Kim, J. K., 1999, “An Experimental Study on the Optimum Design of Sirocco Fan by Using Taguchi Method,” Trans. of the KSME, (B), Vol. 23, No. 6, pp. 761-768
  9. Ross, P. J, 1999, Taguchi Techniques for Quality Engineering: loss function, orthogonal experiments, parameter and tolerance design, McGraw-Hill

Cited by

  1. Optimization of Design Parameters for Lock-Claws of Pneumatic Fitting Using Taguchi Method vol.37, pp.12, 2013, https://doi.org/10.3795/KSME-A.2013.37.12.1541