Journal of the Korean Society of Manufacturing Technology Engineers (한국생산제조학회지)

The Korean Society of Manufacturing Technology Engineers (한국생산제조학회)
권호 표지

Crater Wear Volume Calculation and Analysis

크레이터 마모의 체적계산 및 분석법

  • Published : 2009.06.15
Download PDF
⟨ Previous Next ⟩

Abstract

The worn crater wear geometry of coated tools after machining has been configured by using Confocal Laser Scanning Microscopy(CLSM) and the Wavelet-based filtering technique. The CLSM can be well suited to construct the three-dimensional crater wear on the rake surfaces of coated tips. However, The raw heightness data of HEI(height encoded image) acquired by CLSM must be filtered due to the electronic and imaging noise occurring in constructing the crater image. So the Wavelet-based filtering algorithm is necessary to denoise the shape features in a micro scales so as to realize accurate crater wear topography analysis. The crater wear patterns filtered enable us to predict the crater wear shape in order to study the tool wear evolution. The study shows that the technique by combining the CLSM and Wavelet-based filtering is an excellent one to obtain the geometries of worn tool rake surfaces over a wide range of surface resolution in a micro scale.

Keywords

References

  1. Yuan, C, Peng, Z., and Yan, X, 2005, "Surface Characterization using Wavelet Theory and Confocal Laser Scanning Microscopy," Trans. of the ASME, Vol. 127, pp. 394-404.
  2. Raja, L, Muralikrishnan, B., and Fu, S., 2002, "Recent Advances in Separation of Roughness, Waviness and Form," Precision Eng., Vol. 26 pp. 222-235.
  3. Maksumov, A., Vidu, R., Palazoglu, A., and Stroeve, P., 2004, "Enhanced Feature Analysis using Wavelets for Scanning Probe Microscopy Images of Surfaces," J. of Colloid and Interface Science, Vol. 272, pp. 365-377.
  4. Corle, T. and Kino, G., 1996, Confocal Scanning Optical Microscopy and Related Imaging Systems, San Diego: Academic Press.
  5. Anamalay, R. V., Kirk, T. B., and Panzera, D., 1995, "Numerical Descriptors for the Analysis of Wear Surfaces using Laser Scanning Confocal Microscopy," Wear, Vol. 81, pp. 771-776.
  6. Olortegui-Yume, J. and Kwon, P., 2007, "Crater Wear Evolution in Multilayer Coated Carbides during Machining using Confocal Microscopy," J. of Manuf. Processes, Vol. 9, No.1, pp. 47-60.
  7. Jiang, X Q., Blunt, L., and Stout, K. J., 2001, "Lifting Wavelet for Three-Dimensional Surface Analysis," Int. J. of MTM, Vol. 41, pp. 2163-2169.
  8. Jiang, X. Q. and Blunt, L., 2004, "Third Generation Wavelet for the Extraction of Morphological Features from Micro and Nano Scalar Surfaces," Wear, Vol. 257, pp. 1235-1240.
  9. Podsiadlo, P. and Stachowiak, G. W., 2003, "Fractal-Wavelet Based Classification of Tribological Surfaces," Wear, Vol. 254, pp. 1189-1198.
  10. Fu, S., Muralikrishnan, B., and Raja, J., 2003, "Engineering Surface Analysis with Different Wavelet Bases," Trans. of the ASME, Vol. 125, pp. 844-852.
  11. Li, W., Gong, W., Obikawa, T., and Shirakashi, T., 2005, "A Method of Recognizing Tool-Wear States Based on a Fast Algorithm of Wavelet Transform," J. of MPT, Vol. 170, pp. 374-380.
  12. Xiao, S. J., Jiang, X. Q., Blunt, L., and Scott, P. J, 2001, "Comparison Study of the Biorthogonal Spline Wavelet Filtering for Areal Rough Surfaces," 2001, Int. J. of MTM, Vol. 41, pp. 2103-2111.
  13. Yoon, M. C. and Chin, D. H., 2005, "Cutting Force Monitoring in the Endmilling Operation for Chatter Detection," Journal of Eng. Manuf., Vol. 12 pp. 455-466.
  14. Seol, H. W. and Kim, J. H., 2006, "Cutting Characteristics of the ZrN Coated Tool," KSMTE, Vol. 15, No.1, pp. 17-22.