Shape Design of Self-Piercing Rivet for Joining dissimilar Sheet Metals

이종재료 접합을 위한 Self-Piercing Rivet의 형상 설계

  • 김동범 (충북대학교 대학원 정밀기계공학과) ;
  • 김관우 (충북대학교 기계공학부) ;
  • 조해용 (충북대학교 기계공학부)
  • Published : 2012.06.30

Abstract

Self-piercing riveting(SPR) is a sheet joining method that can be used for materials which are difficult or unsuitable to weld, such as aluminum alloy and different steel sheet metals. No pre-drilled hole is needed for SPR; the rivets are pushed directly into the sheets clamped together between a blank holder and a die in a press tool. In this paper, self-piercing rivet and anvil were designed for four joining conditions with dissimilar sheet metals. SPR was simulated by using commercial FEM code DEFORM-2D. In simulation of SPR process, various strengths of self-piercing rivet were considered. The mechanical properties could be determined by tensile test for quenched rivets and sheet metals. The designs of rivet and anvil were modified by comparisons of simulated results.

Keywords

References

  1. N. H. Hoang, R. Porcaro, M. Langesth and A. G. Hanssen, "Self-Piercing Riveting Connections using Aluminium Rivets", International Journal of Solids and Structures, Vol. 47, pp. 427-439, 2010 https://doi.org/10.1016/j.ijsolstr.2009.10.009
  2. Xin Sun and Mohammad A. Khaleel, "Performance Optimization of Self-Piercing Rivets through Analytical Rivet Strength Estimation", Journal of Manufacturing Processes, Vol. 7, No.1, pp. 83-93, 2005 https://doi.org/10.1016/S1526-6125(05)70085-2
  3. E. Atzeni, R. Ippolito and L. Settineri, "Experimental and Numerical Appraisal of Self-Piercing Riveting", CIRP Annals-Manufacturing Technology, Vol. 58, pp. 17-20, 2009
  4. K. Mori, T. Kato, Y. Abe and Y. Ravshanb, "Plastic Joining of Ultra High Strength Steel and Aluminium Alloy Sheets by Self Piercing Rivet", CIRP Annals-Manufacturing Technology, Vol. 55, No 1, pp. 283-286, 2006 https://doi.org/10.1016/S0007-8506(07)60417-X
  5. Robert Cacko, "Review of Different Material Separation Criteria in Numerical Modeling of The Self-Piercing Riveting Process-SPR", Archives of Civil and Mechanical Engineering, Vol. 8, No.2, pp. 21-30,2008 https://doi.org/10.1016/S1644-9665(12)60190-3