DOI QR코드

DOI QR Code

Hardness Evaluation of Spot Welding Using Instrumented Indentation Technique

계장화 압입시험법을 이용한 점용접부의 경도평가

  • Jin, Ji-Won (School of Mechanical Engineering, College of Engineering, Kunsan Nat'l Univ.) ;
  • Kwak, Sung-Jong (School of Mechanical Engineering, College of Engineering, Kunsan Nat'l Univ.) ;
  • Yoo, Dong-Ok (Production Technology Center, Frame Engineering Group, IS Tech.) ;
  • Kim, Tae-Seong (Production Engineering Center, CAE Technology Group, LS Cable Ltd.) ;
  • Kang, Ki-Weon (School of Mechanical Engineering, College of Engineering, Kunsan Nat'l Univ.)
  • Received : 2012.04.20
  • Accepted : 2012.06.22
  • Published : 2012.09.01

Abstract

This study deals with hardness evaluation for spot welding by using an instrumented indentation technique to improve the quality of the inspection methodology. First, an instrumented indentation test and a Rockwell hardness test were performed for normal and abnormal spot welding. The hardness to indentation force-displacement curve obtained using each of the tests was compared. Furthermore, an analysis was conducted using the hardness obtained by the instrumented indentation technique. A quality control standard based on reliability was this evaluated for spot welding.

본 논문에서는 품질 검사 방법론이 적용된 계장화 압입시험을 수행하여 점용접부의 경도를 평가하였다. 먼저 정상 및 불량 용접조건하에서 제작된 점용접 샘플에 대해 로크웰 경도 및 계장화 압입시험을 실시하였다. 계장화 압입시험을 통해 구한 압입하중-변위선도를 이용하여 계산된 경도를, 동일한 조건의 동일위치에 대한 압입경도시험을 통하여 측정된 로크웰 경도와 확률론적 방법론을 이용하여 비교평가 하였다. 또한 계장화 압입시험을 통하여 추정한 경도 및 이에 대한 확률론적 해석을 수행하여 점용접부의 신뢰성 기반 품질 관리 기준 설정 가능성을 평가하였다.

Keywords

References

  1. Ko, Y.H., Lee, J.M. and Kim B.M., 2004, "Determination of the Mechanical Properties of Coated Layer in the Sheet Metal," Proc, Kor. Soc. Pre Mech. Eng., Autumn, pp. 1-4.
  2. Kwak, S.J., Jin, J.W., Kim, T.S., Noh, K.H. and Kang, K.W., 2011, "Hardness Estimation of Compressor Journal using Instrumented Indentation Technique," Proceeding of KSMTE, Autumn, p. 214
  3. So, S.W., Hwang, H.T., Lee, J.H. and Choi, H.W., 2011, "Development of Automotive Lower Arm using Hybrid Manufacturing Process," Journal of KSMTE, Vol. 20, No. 2, pp. 121-218.
  4. Goo, B.C., Lee, D.H., Kwon D.I. and Choi, Y., 2004, "Evaluation of Mechanical Properties of Welded Joints by an Instrumented Indentation Test and Fatigue Life Evaluation," J. Kor. Soc. Rail. Eng., Vol. 7, No. 2, pp. 142-148
  5. Lee, H.I. and Lee, J.H., 2008, "Evaluation of Material Characteristics by Micro/Nano Indentation Test," J. Kor. Soc. Mech. Eng. A, Vol. 32, No. 10, pp. 805-816.
  6. Lee, Y.H., Kim J.Y., Kim, Y.I., Nahm, S.H. and Kwon, D.I., 2006, "Accurate Measurement of Indentation Hardness Through a Three-Dimensional Analysis for a Nanoindent Morphology," J. Kor. Inst. Met. & Mater., Vol. 44, No. 7, pp. 485-490.
  7. Knapp, J.A., Follstaedt, D.M., Myers, S.M., Barbour, J.C. and Friedmann, T.A., 1999, "Finite Element Modeling of Nano-indentation," J. App. Phy., Vol 85, No. 3, pp.1460-1474. https://doi.org/10.1063/1.369178
  8. Lee, H.I., Lee, J.H. and Pharr, G.M., 2005, "A Numerical Approach to Spherical Indentation Techniques for Material Property Evaluation," J. Mech. Phy Sol., Vol. 53, 2037-2069. https://doi.org/10.1016/j.jmps.2005.04.007
  9. Maier, P., Richter, A., Faulkner, R.G. and Ries, R., 2002, "Application of Nanoindentation Technique for Structural Characterisation of Weld Materials," Vol. 48, Mater. Charac., Vol. 48, pp.329-339. https://doi.org/10.1016/S1044-5803(02)00274-7
  10. Hahn, J.H., Lee, K.R., Kim K.S. and Lee, S.Y., 2002, "Principal and Applications of Nanoindentation Test," J. Kor. Soc. Pre. Eng., Vol. 19, No. 3, pp. 19-26.
  11. Tai, N.H., Yip, M.C. and Lin, J.L., 1998, "Effects of Low-Energy Impact on the Fatigue Behavior of Carbon/Epoxy Laminates," Comp Sci Technol, 58(1), pp. 1-8. https://doi.org/10.1016/S0266-3538(97)00075-4