Food Engineering Progress (산업식품공학)

Korean Society for Industrial Food Engineering (한국산업식품공학회)
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Screw Configuration Effect on Physicochemical Characteristics of Extrudates Produced by Twin-Screw Extrusion of Rice Grain

스크루 배열이 쌀 압출성형물의 물리화학적 특성에 미치는 영향

  • Published : 2013.02.28
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Abstract

This study was done to investigate the effects of five screw configurations (config.) on rice grain extrudates. Five different screw configurations, in which the angles ($45^{\circ}$, $90^{\circ}$, and $135^{\circ}$) and number of kneading screws were different, were used in extruding rice. The pressure and specific mechanical energy (SME) increased (5,748.76 kPa and 52.80 kJ/kg, respectively) as the angle and number of kneading screws increased. As shown in Config. 5, the angle of two kneading screws increased to $135^{\circ}$ from $45^{\circ}$. The expansion ratio (ER) and water solubility index (WSI) increased as shear increased. In Config. 5, the ER increased to 3.06 and the WSI increased 16.2 times, unlike the control item. The results can be applied in producing processed rice, such as rice expansion snack and cereal for breakfast, and solubilizing functional dietary fiber in water.

본 연구에서는 쌀 이축 압출 성형 중 반죽 스크루의 배열의 변화가 압출 시스템 변수 및 압출물의 물리화학적 특성에 미치는 영향을 분석하였으며 수행한 결과는 다음과 같다. 스크루 배열 변화시 조리 구간에 배열한 반죽 스크루의 각도 및 길이의 변화에 따라 충진도 및 입자크기를 관찰하면서 압력형성과 비기계적 에너지 소요 변화와 관계를 파악할 수 있었다. 충진도 및 압력은 config. 1에서 고전단처리가 가능한 config. 5로 증가함에 따라 규칙적으로 증가되는 결과를 나타내었으며, 고전단력이 발생하는 config. 5에서 충진길이는 115 mm의 가장 높은 값을 나타내었으며 압력은 5,748.76 kPa로 가장 높은 갚을 형성하였다. 입자크기 및 비기계적 에너지 관계는 압력은 config. 1에서 config. 5로 증가함에 따라 비기계적 에너지 증가되었으며, 쌀의 입자 크기는 감소되었다. Config. 5에서 비기계적 에너지 값이52.80 kJ/kg이며 입자크기는 0.22에서 0.28 mm 범위로 감소되었다. 팽화율, 수분용해지수, 전분 소화율은 config. 1에서 고전단력 처리가 가능한 config. 5로 증가함에 따라 규칙적으로 증가되는 결과를 나타내었다. 팽화율은 config. 1에서 1.85를 나타내었으나 config. 5에서 충진 길이 및 압력 증가의 영향으로 3.06으로 증가되었다. 수분용해지수와 전분 소화율도 원재료에서 각각 1.36%, 10.53%을 나타내었으나 config. 5에서 입자크기 감소 및 SME 증가의 영향으로 수분용해지수는 22.08%, 전분소화율은 16.57%로 증가되었다. 본 연구를 통하여 스크루 배열 변화는 시스템 변수 및 물리화학적 특성에 영향을 미치는 중요한 공정 변수임을 확인하였다. 압출 성형공정에서 스크루 배열 변화에 따라 저전단에서 고전단 공정을 제어 할 수 있으며, 사출구 압력, 비기계적 에너지, 압출물의 물리화학적 특성 등의 변수를 결정하는데 중요한 역할을 한다는 것이 이 연구를 통하여 확인할 수 있었다.

Keywords

References

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