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A Study of the Weld Strength of Extru-Rivet Spot Welding Using Electrodes Heated by Electric Resistance

전기저항가열 압출점접합공정에 있어서 접합강도에 관한 연구

  • Received : 2013.02.28
  • Accepted : 2013.06.28
  • Published : 2013.07.01

Abstract

In this study, the weld strength of extru-rivet spot welding was investigated by simulation and experiment. In order to obtain hot plasticity flow bonding of the two plates by a single rivet, electrodes are used for heating of the two plates and the rivet by electric resistance. Because weld strength is influenced by the temperature in the weld zone, the diameter of the electrodes and the amount of current supplied to the electrodes are important variables. For the simulation, heat distribution and weld strength were calculated using DEFORM-3D. The weld strength in the weld zone was calculated for various values of the experimental parameters. The simulation results showed that the weld strength was the highest when the weld current was 37kA, the electrode diameter was 12mm, and the welding frequency was 90cycle. Aluminum 5052 was used for the experimental study. A total of three aluminum plates, two welding plates with 1mm thickness and one plate with 2mm thickness for the inserting rivet, were used for the experimental extru-rivet spot welding.

Keywords

References

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Cited by

  1. Electric Resistance Heated Friction Stir Spot Welding of Overlapped Al5052 Alloy Sheets vol.24, pp.4, 2015, https://doi.org/10.5228/KSTP.24.4.256
  2. A Study on the Effect of Pin Height on Weld Strength in Extru-Rivet Spot Welding of Aluminum Plates vol.23, pp.5, 2014, https://doi.org/10.5228/KSTP.2014.23.5.282