DOI QR코드

DOI QR Code

Magnetic Abrasive Polishing Technology with Ceramic Particles

세라믹 입자를 이용한 자기연마가공 기술 사례

  • Kwak, Tae-Soo (Department of Mechanical Engineering, Gyeongnam National Univ. of Science and Technology) ;
  • Kwak, Jae-Seob (Department of Mechanical Engineering, Pukyong National Univ.)
  • 곽태수 (경남과학기술대학교 기계공학과) ;
  • 곽재섭 (부경대학교 기계공학과)
  • Received : 2013.11.02
  • Accepted : 2013.11.18
  • Published : 2013.12.01

Abstract

Ceramic particles as polishing abrasives are often used in a magnetic abrasive polishing process because they have strong wear resistance. Non-ferromagnetic ceramic abrasives should be mixed with ferromagnetic iron particles for controlling the mixture within a magnetic brush during the polishing process. This study describes the application of the ceramic particles for the magnetic abrasive polishing. The distribution of the magnetic abrasives attached on a tool varies with magnetic flux density and tool rotational speed. From the correlation between abrasive adhesion ratio in the tool and surface roughness produced on a workpiece, practical polishing conditions can be determined. A step-over for polishing a large sized workpiece is able to be selected by a S curve, and an ultrasonic vibration assisted MAP produces a better surface roughness and increases a polishing efficiency.

Keywords

References

  1. Kim, T. and Kwak, J., "A Study on Deburring of Magnesium Alloy Plate by Magnetic Abrasive Polishing," Int. J. Precis. Eng. Manuf., Vol. 11, No. 2, pp. 189-194, 2010. https://doi.org/10.1007/s12541-010-0021-4
  2. Kim, T., Kang, D., and Kwak, J., "Application of Magnetic Abrasive Polishing to Composite Materials," Journal Of Mechanical Science And Technology, Vol. 24, No. 5, pp. 1029-1034, 2010. https://doi.org/10.1007/s12206-010-0323-6
  3. Jayswal, S. C., Jain, V. K., and Dixit, P. M., "Modeling and Simulation of Magnetic Abrasive Finishing Process," International Journal of Advanced Manufacturing Technology, Vol. 26, No. 5- 6, pp. 477-490, 2005. https://doi.org/10.1007/s00170-004-2180-x
  4. Hanada, K., Yamaguchi, H., and Zhou, H., "New Spherical Magnetic Abrasives with Carried Diamond Particles for Internal Finishing of Capillary Tubes," Diamond and Related Materials, Vol. 17, No. 7-10, pp. 1434-1437, 2008. https://doi.org/10.1016/j.diamond.2008.01.100
  5. Gogaev, K. A., Nepomnyashchii, V. V., Mosina, T. V., Neshpor, I. P., and Leonowicz, M., "Special Features of the Magnetic Abrasive Machining," Refractories and Industrial Ceramics, Vol. 47, No. 1, pp. 46-47, 2008.
  6. Wang, A. C. and Lee, S. J., "Study the Haracteristics of Magnetic Finishing with Gel Abrasive," International Journal of Machine Tools and Manufacture, Vol. 49, No. 14, pp. 1063-1069, 2009. https://doi.org/10.1016/j.ijmachtools.2009.07.009
  7. Shimada, K., Shuchi, S., Kanno, H., Wu, Y., and Kamiyam, S., "Magnetic Cluster and its Applications," Journal of Magnetism and Magnetic Materials, Vol. 289, pp. 9-12, 2005. https://doi.org/10.1016/j.jmmm.2004.11.004
  8. Givi, M., Tehrani, A. F., and Mohammadi, A., "Polishing of the aluminum sheets with magnetic abrasive finishing method," International Journal of Advanced Manufacturing Technology, Vol. 61, No. 9- 12, pp. 989-998, 2012. https://doi.org/10.1007/s00170-011-3753-0
  9. Kong, Y., Kang, D., Kim, T. and Kwak, J., "Development of Acoustic Emission Signal Parameter and its Application for Strength Estimation of Friction Welded Joints," Int. J. Precis. Eng. Manuf., Vol. 14, No. 10, pp. 1783-1789, 2013. https://doi.org/10.1007/s12541-013-0238-0
  10. Kwak, J., "Mathematical Model Determination for Improvement of Surface Roughness in Magnetic- Assisted Abrasive Polishing of AISI316 Material," Transactions of Nonferrous Metals Society of China, Vol. 22, No. 3, pp. 845-850, 2012. https://doi.org/10.1016/S1003-6326(12)61814-7

Cited by

  1. Study on Abrasive Adhesion and Polishing Effect in Wet Magnetic Abrasive Polishing vol.38, pp.8, 2014, https://doi.org/10.3795/KSME-A.2014.38.8.887
  2. Discrete Element Method using the Superposed Rigid-Rod Model for the Dynamic Behavior of Needle-Shaped Powder with a High Aspect Ratio vol.17, pp.3, 2018, https://doi.org/10.14775/ksmpe.2018.17.3.022