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Fabrication of isotropic bulk graphite using artificial graphite scrap

  • Lee, Sang-Min (School of Advanced Materials and Systems Engineering, Kumoh National Institute of Technology) ;
  • Kang, Dong-Su (School of Advanced Materials and Systems Engineering, Kumoh National Institute of Technology) ;
  • Kim, Woo-Seok (Carbolab Co., Ltd.) ;
  • Roh, Jea-Seung (School of Advanced Materials and Systems Engineering, Kumoh National Institute of Technology)
  • Received : 2014.01.22
  • Accepted : 2014.04.02
  • Published : 2014.04.30

Abstract

Isotropic synthetic graphite scrap and phenolic resin were mixed, and the mixed powder was formed at 300 MPa to produce a green body. New bulk graphite was produced by carbonizing the green body at $700^{\circ}C$, and the bulk graphite thus produced was impregnated with resin and re-carbonized at $700^{\circ}C$. The bulk density of the bulk graphite was $1.29g/cm^3$, and the porosity of the open pores was 29.8%. After one impregnation, the density increased to $1.44g/cm^3$ while the porosity decreased to 25.2%. Differences in the pore distribution before and after impregnation were easily confirmed by observing the microstructure. In addition, by using an X-ray diffractometer, the degrees-of-alignment (Da) were obtained for one side perpendicular to the direction of compression molding of the bulk graphite (the "top-face"), and one side parallel to the direction of compression molding (the "side-face"). The anisotropy ratio calculated from the Da-values obtained was 1.13, which indicates comparatively good isotropy.

Keywords

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