DOI QR코드

DOI QR Code

Study on Manufacturing Technology of Coating Yarns for Awning Fabrics

차양막 직물용 코팅사 제조기술에 관한 연구

  • Kim, Seung-Jin (Department of Textile Engineering and Technology, Yeungnam University) ;
  • Lee, Eun-Ho (Hunterdouglas Korea) ;
  • Heo, Kyeung (Korea Dyeing and Finishing Technology Institute) ;
  • Kim, Hyun-Ah (Korea Research Institute for Fashion Industry)
  • Received : 2015.01.28
  • Accepted : 2015.03.04
  • Published : 2015.03.27

Abstract

This paper investigated optimum process conditions of coating yarn for awning fabric. For this purpose, the simulation for processability and yarn quality using SPSS statistics package was carried out, and PP/TPO and PET/PVC coating yarns specimens were made with variation of extruder temperature and feed speed of core yarn on the yarn coating machine for examining simulation result. It was revealed that optimum coating conditions of PP/TPO 1000d coating yarn were extruder temperature $150^{\circ}C$, and core yarn feed speed 400~500m/min. Mechanical property and thermal shrinkage of PP/TPO coating yarn made at this conditions were best and core evenness rates of these coating yarns by yarn compression tester were also superior, which was certified by SEM photograph. In addition, these experimental results were coincided with simulation results. It was found that, in PET/PVC coating yarn, yarn physical properties between 1500d and 1200d coated yarns were not shown any difference, and core evenness rates of these coating yarns were superior. It revealed and concluded that these simulated coating conditions are applicable to production field.

Keywords

References

  1. R. Zhang, H. Deng, K. Valenca, J. Jin, Q. Fu, E. Bilotti, and T. Peijs, Carbon Nanotube Polymer Coatings for Textile Yarns with Good Strain Sensing Capability, Sensors and Actuators A: Physical, 179, 83(2012). https://doi.org/10.1016/j.sna.2012.03.029
  2. H. E. Misak, R. Asmatulu, and S. Mall, Tensile Behavior of Carbon Nanotube Multi-yarn Coated with Polyester, J. of Comp. Mat., 0(0), 1(2014).
  3. E. Bilotti, R. Zhang, H. Deng, M. Baxendale, and T. Peijs, Fabrication and Property Prediction of Conductive and Strain Sensing TPU/CNT Nanocomposite Fibres, J. of Materials Chemistry, 20(42), 9449(2010). https://doi.org/10.1039/c0jm01827a
  4. B. S. Shim, W. Chen, C. Doty, C. L. Xu, and N. A. Kotov, Smart Electronic Yarns and Wearable Fabrics for Human Biomonitoring Made by Carbon Nanotube Coating with Polyelectrolytes, Nano Letters, 8(12), 4151(2008). https://doi.org/10.1021/nl801495p
  5. J. Rausch and E. Mader, Health Monitoring in Continuous Glass Fibre Reinforced Thermoplastics: Tailored Sensitivity and Cyclic Loading of CNT-based Interphase Sensors, Composites Science and Technology, 70(13), 2023(2010). https://doi.org/10.1016/j.compscitech.2010.08.003
  6. J. Rausch and E. Mader, Health Monitoring in Continuous Glass Fibre Reinforced Thermoplastics: Manufacturing and Application of Interphase Sensors Based on Carbon Nanotubes, Composites Science and Technology, 70(11), 1589(2010). https://doi.org/10.1016/j.compscitech.2010.05.018
  7. A. P. S. Immich, P. H. H. Araujo, L. H. Catalani, A. A. U. Souza, S. M. A. Guelli, and U. Souza, Crosslinking of Poly(N-vinyle-2-pyrrolidone) in the Coating of Cotton Yarn, Polymer Engi and Science, 51(3), 445(2011). https://doi.org/10.1002/pen.21845
  8. O. L. Shanmugasundaram, Chitosan Coated Cotton Yarn and it's Effect on Antimicrobial Activity, J. of Text and Apparel Technology and Management, 5(3), 1(2006).
  9. S. A. Odhiambo, G. D. Mey, C. Hertleer, A. Schwarz, and L. V. Langenhove, Discharge Characteristics of Poly(3, 4-ethylene dioxythiophene) : Poly(styrensulfonate)( PEDOT:PSS) Textile Batteries; Comparison of Silver Coated Yarn Electrode Devices and Pure Stainless Steel Filament Yarn Eletrode Devices, Text. Res. J., 84(4), 347(2014). https://doi.org/10.1177/0040517513481871
  10. T. Bashir, M. Skrifvars, and N. K. Persson, Synthesis of High Performance, Conductive PEDOT-coated Polyester Yarns by OCVD Technique, Polymers Advanced Technologies, 23(3), 611(2012). https://doi.org/10.1002/pat.1932
  11. M. A. Shayed, C. Cherif, R. D. Hund, and T. Cheng, Carbon and Glass Fibers Modified by Polysilazance Based Thermal Resistant Coating, Text. Res. J., 80(11), 1118(2010). https://doi.org/10.1177/0040517509357648
  12. A. Schwarz, J. Hakuzimana, A. Kaczynska, J. Banaszczyk, P. Westbroek, E. McAdams, G. Moody, Y. Chronis, G. Priniotakis, G. DeMey, D. Tseles, and V. Langenhove, Gold Coated Para-aramid Yarns Through Electroless Deposition, Surface and Coatings Technology, 204(9/10), 1412(2010). https://doi.org/10.1016/j.surfcoat.2009.09.038
  13. E. Devaux, V. Koncar, B. Kim, C. Campagne, C. Roux, M. Mochery, and D. Saihi, Processing and Characterization of Conductive Yarns by Coating or Bulk Treatment for Smart Textile Applications, Transactions of the Institute of Measurement and Control, 29(3/4), 355(2007). https://doi.org/10.1177/0142331207081726
  14. U. H. Seo, "IBM SPSS Statistics", Jayu Academy, Seoul, 2013.