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Parametric Study for Hole Machining in Natural Fiber Composites

천연섬유 복합재료의 홀 가공을 위한 파라메트릭 연구

  • Lee, Dong-Woo (Department of Mechanical Engineering, Changwon National University) ;
  • Oh, Jung-Suck (Management Support Division, Hanwha Techwin) ;
  • Song, Jung-Il (Department of Mechanical Engineering, Changwon National University)
  • Received : 2016.11.16
  • Accepted : 2017.02.25
  • Published : 2017.02.28

Abstract

In this study, natural fiber composites including flax fiber reinforcement was manufactured. It was tried to find optimum design of drill and machining factor for minimizing the damage during hole machining in natural fiber composites. Taguchi optimization was used for minimizing the number of experiments and evaluation of the effect of machining factor during hole machining in natural fiber composites. The experimental results indicate that the newly designed drill distributes cutting resistance well and minimizes surface roughness and produces fine surfaces. Developed new drill has been dispersed in the cutting resistance during processing, it was possible to obtain the smooth hole surface. Also, it was found that optimal rotational speed and feed rate of drill for hole machining.

본 연구에서는 천연섬유 복합재료의 홀 가공 인자를 최적화 하기 위하여, 진공 인퓨전 성형공정을 이용하여 천연섬유 복합재료를 제조하였으며 보강재로는 아마섬유를 사용하였다. 그 후 가공에 적합한 드릴을 설계하고, 선정된 가공조건에 따라 홀 가공을 수행하였다. 실험횟수를 최소화하기 위하여 다구찌 실험계획법을 사용하였으며, 홀 가공 후 가공면내 거칠기를 측정하고 거칠기비 분석을 통하여 그 결과를 비교하였다. 실험결과 천연섬유 복합재료의 가공 시 절삭저항을 분산할 수 있는 새로운 드릴을 설계하였다. 이 드릴을 사용할 경우 가공중의 절삭저항이 분산되었으며, 표면거칠기가 최소화된 천연섬유 복합재료를 얻을 수 있었다. 또한 홀 가공에 적합한 최적의 드릴 회전속도 및 이송속도를 선정하였다.

Keywords

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