DOI QR코드

DOI QR Code

Study for the Reliability Evaluation of a Volute Pump

벌류트 펌프의 신뢰성 평가에 관한 연구

  • Jung, Dong Soo (Department of Reliability Assessment, Korea Institute of Machinery & Materials) ;
  • Lee, Yong Bum (Department of Reliability Assessment, Korea Institute of Machinery & Materials) ;
  • Kang, Bo Sik (Department of Reliability Assessment, Korea Institute of Machinery & Materials)
  • Received : 2018.09.03
  • Accepted : 2018.10.15
  • Published : 2018.12.01

Abstract

The objective of this paper is to evaluate the reliability of a volute pump and presents test results through performance and life tests. The performance and life test methods were presented by analyzing the failure modes of the volute pump. Zero failure test time was calculated to evaluate the reliability of the volute pump and then, the test was performed under accelerated conditions. The test was also carried out to check the failure modes of the field conditions. This study can be provided to improve the product reliability through failure analysis of the volute pump. And failure cause of typical failure case has been investigated and improvement design has been presented. The performance test results of before and after the accelerated life test were presented to confirm the improved reliability of the volute pump.

Keywords

OGSSB4_2018_v15n4_23_f0001.png 이미지

Fig. 1 The structure of a volute pump

OGSSB4_2018_v15n4_23_f0002.png 이미지

Fig. 2 Main failure samples of a volute pump

OGSSB4_2018_v15n4_23_f0003.png 이미지

Fig. 3 Test equipment for performance and life

OGSSB4_2018_v15n4_23_f0004.png 이미지

Fig. 4 Test result for rated flow & head

OGSSB4_2018_v15n4_23_f0005.png 이미지

Fig. 5 Test result for maximum flow

OGSSB4_2018_v15n4_23_f0006.png 이미지

Fig. 6 Test result for maximum head

OGSSB4_2018_v15n4_23_f0007.png 이미지

Fig. 7 Test result for efficiency

OGSSB4_2018_v15n4_23_f0008.png 이미지

Fig. 8 Impeller design change of impeller

OGSSB4_2018_v15n4_23_f0009.png 이미지

Fig. 9 Pump efficiency according to angle of impeller

OGSSB4_2018_v15n4_23_f0010.png 이미지

Fig. 10 Life test equipment of mechanical seal

OGSSB4_2018_v15n4_23_f0011.png 이미지

Fig. 11 Pump efficiency and head according to roughness

Table 1 Failure modes and mechanisms analysis

OGSSB4_2018_v15n4_23_t0001.png 이미지

Table 2 Two stage quality function deployment

OGSSB4_2018_v15n4_23_t0002.png 이미지

Table 3 Test method and acceptance criteria for performance and life

OGSSB4_2018_v15n4_23_t0003.png 이미지

Table 4 Specimen specifications

OGSSB4_2018_v15n4_23_t0004.png 이미지

Table 5 Test equipment specifications

OGSSB4_2018_v15n4_23_t0005.png 이미지

Table 6 Test result for performance and life

OGSSB4_2018_v15n4_23_t0006.png 이미지

References

  1. D. S. Jung, "Study on Reliability Evaluation for a Taper Grid Coupling", Journal of Applied Reliability, Vol.17, No.4, pp.343-354, 2017.
  2. D. H. Lee et al., "Development and Evaluation of Automatic Steering System for Parallel Parking", Journal of Drive and Control, Vol.13, No.1, pp.18-26, 2016. https://doi.org/10.7839/ksfc.2016.13.1.018
  3. D. S. Jung and D. S. Kim, "Reliability Evaluation Method for Hydraulic Pump", Journal of Drive and Control, Vol.7, No.1, pp.16-21, 2010.
  4. Y. B. Lee and J. J. Lee, "A Study on the Seal Life Improvement of the Hydraulic Servo Actuator for Steam Control of Power Plants", Journal of Drive and Control, Vol.15, No.2, pp.32-37, 2018. https://doi.org/10.7839/KSFC.2018.15.2.032
  5. W. Nelson, "Weibull Analysis of Reliability Data with Few or No Failures", Journal of Quality Technology, Vol.17, No.3, pp. 140-146, 1985. https://doi.org/10.1080/00224065.1985.11978953
  6. T. L. Jones, "Handbook of Reliability Prediction Procedures for Mechanical Equipment", NSWC-07, pp.17-18, 2007.