DOI QR코드

DOI QR Code

Stress Analysis and Design Improvement to Prevent Failure of the Damping Hinges of Built-in Refrigerators

빌트인 냉장고 댐핑힌지의 응력해석 및 파손방지를 위한 설계개선

  • Lee, Boo-Youn (Dept. of Mechanical & Automotive Engineering, KEIMYUNG UNIV.)
  • 이부윤 (계명대학교 기계자동차공학전공)
  • Received : 2019.09.01
  • Accepted : 2019.11.17
  • Published : 2020.02.29

Abstract

The damping hinge of a built-in refrigerator was examined in terms of its stress and fatigue life. Analysis of the initial design showed that stress concentration occurred at the concave surface of the hinge lever, which was broken during the door opening-and-closing endurance test of the prototype. The maximum von Mises stress at this location exceeded the yield strength. In addition, Goodman fatigue analysis of the initial design showed that the fatigue life at this location was consistent with the failure observed during the endurance test. Based on these results, an improved design for the damping hinge was derived. Analysis of this improved design showed that the stress concentration in the hinge lever of the initial design was eliminated. In this case, the maximum stress occurred at the position where the hinge lever was in contact with the door stopping pin, and the maximum von Mises stress was smaller than the yield strength. Goodman fatigue analysis of the improved design indicated that the fatigue life of the entire damping hinge was infinite. It was therefore concluded that the improved design does not suffer from fatigue damage during the endurance test.

Keywords

References

  1. Kum, D. H., "Optimal Design for Cushioning Package of a Heavy Electronic Product Using Mechanical Drop Analysis," A Thesis for MS, Keimyung University, Republic of Korea, 2004.
  2. Sin, G. C. and Che, S. W., "A Study on the Door Height Difference of the SBS Refrigerator," Proc. of Autumn Conference of KSME(A), pp. 528-531, 2004.
  3. Kang, G. W., "A Study and Analysis for the Improvement of Door Height Difference of the Side-by-Side Refrigerator," A Thesis for MS, Pusan National University, Republic of Korea, 2008.
  4. Lee, M. S., "A Study of Optimization of the Load Supporting Structure in the Side-by-Side Refrigerator," A Thesis for MS, Pusan National University, Republic of Korea, 2008.
  5. Weng, L., Yun, J. D. and Jung, Y. H., "Development of the Auto Leveling Mechanism for Side-by-Side Refrigerator Doors," Transaction of KAIS, Vol. 13, pp. 3165-3174, 2012.
  6. Jang, M. J., "A Study and Analysis for the Improvement of Door Height Difference of the Side-by-Side Refrigerator," A Thesis for MS, Pusan National University, Republic of Korea, 2010.
  7. Kim, J. H., "A Study Regarding Supporting Structure of Refrigerator to Minimize a DHD between Each Door at the Unleveled Floor Condition," A Thesis for MS, Pusan National University, Republic of Korea, 2015.
  8. Lee, B. Y., “Structural Analysis of Cabinet of Built-in Side-by-Side Refrigerator and Evaluation of Door Height Difference and Door Flatness Difference,” Journal of the Korean Society of Manufacturing Process Engineers, Vol. 17, No. 2, pp. 30-36, 2018.
  9. Lee, B. Y., “Structural Analysis of Built-in Side-by-Side Refrigerator with Ice Dispenser and Home Bar and Evaluation of Door Differences and Gasket Gap,” Journal of the Korea Academia-Industrial cooperation Society, Vol. 19, No. 9, pp. 465-473, 2018. https://doi.org/10.5762/KAIS.2018.19.9.465
  10. Lee, B. Y., "A Study on Evaluation and Improvement of Sealing Performance of Duct Cap Assembly for Ice Dispenser By Nonlinear Contact Problem Analysis," Journal of the Korean Society of Manufacturing Process Engineers,, Vol. 17, No. 2, pp. 37-46, 2018. https://doi.org/10.14775/ksmpe.2018.17.2.037
  11. Youn, S. J. and Noh Y., “Reliability-Based Design Optimization of Refrigerator Door Hinges Using PIDO Technology,” International Journal of Precision Engineering and Manufacturing, Vol. 16, No. 4, pp. 715-722, 2015. https://doi.org/10.1007/s12541-015-0095-0
  12. ANSYS, ANSYS User's Manual Revision 11.0, ANSYS Inc., 2007.
  13. Shigley, J. E., Mechanical Engineering Design, 3rd Ed., International Student Edition, McGraw-Hill Kogakusha, Ltd., Tokyo, pp. 177-194, 1977.