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A Study on the Estimation of Optimal Storage Area in the Distribution Center

유통물류센터의 최적 보관면적 산출 방법에 관한 연구

  • Park, Jung-Hyun (Graduate School of Logistics, Incheon National University) ;
  • Kim, Dong-Myung (Graduate School of Logistics, Incheon National University) ;
  • Yeo, Gi-Tae (Graduate School of Logistics, Incheon National University)
  • 박정현 (인천대학교 동북아물류대학원) ;
  • 김동명 (인천대학교 동북아물류대학원) ;
  • 여기태 (인천대학교 동북아물류대학원)
  • Received : 2019.04.30
  • Accepted : 2019.07.20
  • Published : 2019.07.28

Abstract

The distribution logistics center has its own inventory, so designing an efficient storage area is very important. The purpose of this study is to present the optimal storage area calculation method for distribution logistics center considering the use of standard pallet unit load, and the results of this study are as follows. First, standard rack modules for storing T-11 and T-12 type pallet, which is generally used in Korea, were defined. Second, a variety of pallet transport equipments were investigated and analyzed to define the standard transport equipment's work passageway by type. Finally, it has great implications in terms of suggesting measures to minimize unused space that may occur during placement of pallet rack modules within storage space, as well as the easy and optimal calculation of the storage area for the distribution logistics center. Future research require a study on the layout of the entire distribution logistics center, which reflects the latest logistics technologies, such as standard rack modules for Mini-Load and GTP picking system.

유통물류센터는 재고를 보유하고 있어 효율적인 보관면적에 관한 설계는 매우 중요하다. 이에 본 연구는 표준 파렛트 유닛로드 이용을 고려한 유통물류센터의 최적 보관면적 산출방안 제시를 연구 목적으로 하며, 연구결과는 다음과 같다. 첫째, 국내에서 주로 사용되는 T-11형과 T-12형 파렛트를 보관하는 표준 랙 모듈을 정의하였다. 둘째, 다양한 파렛트 운반 장비를 조사 및 분석하여, 유형별 표준 운반장비 작업통로를 정의하였다. 그리고 최종으로 보관 공간 내에서 랙 모듈 배치 시 발생할 수 있는 비활용 공간 최소화 방안 제시와 함께 유통물류센터 보관 공간에 대한 손쉬운 최적면적 산출 방안을 제안하였다는 측면에서 큰 시사점을 갖는다. 향후 연구에서는 Mini-Load용 표준 랙 모듈 및 GTP(Goods to Person) 피킹 시스템 등 최근 물류 기술이 반영된 표준화된 전체 물류센터 레이아웃 배치에 관한 연구가 필요하다.

Keywords

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Fig. 1. Domestic Logistics Center Registration Status

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Fig. 2. Major pain points on operating distribution center

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Fig. 3. Major weak points in storage area

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Fig. 4. Standard Pallet Rack Module by Type

Table 1. Current status of logistics system for Korean retailers

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Table 2. Major Logistics Facility Analysis Results

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Table 3. Major configuration details of the pallet rack

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Table 4. Rack Module Area Comparison by Type

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Table 5. Application of Storage Facilities by pallet Transport Equipment

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Table 6. Standard aisle width criteria for each pallet transport equipment(forklift) type

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Table 7. Standard working path criteria by type

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Table 8. Column type in the rack storage

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Table 10. Criteria for optimal column spacing for placement of pallet racks

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Table 9. New column Interval Setting Rule

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Table 11. Analysis results of required floor space by pallet type and rack level(1)

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Table 12. Analysis results of required floor space by pallet type and rack level(2)

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